Automatic Linear Vial Washing Machine Model 120

• GMP Model
• One Set of Change Parts suitable for 5ml to 30ml vial having 20 mm neck dia.
• 3 Nos. SS-316 Tanks (50 Ltr. Each.)
• 3 Nos. SS-316 Centrifugal Pumps
• 1 No. each for Re-circulation Water, DM Water and WFI Water.
• 4 Nos. SS-316 Filter Housing with its cartridges.
• 1 No For Re-cycle Water : 10” Size, 10 Micron
• 1 No. For Fresh DM Water : 10” Size, 5 Micron
• 1 No. For Fresh WFI Water : 10” Size, 5 Micron
• 1 No. For Compressed Air : 5” Size, 0.2 Micron
• 4 Nos. Pressure Gauges – Glycerin Filled.
• Inbuilt Infeed SS-304 Wiremesh Conveyor
• A. C. Frequency Drive for Speed Control.
• Individual Solenoid Valve for Wash Media Operation.
• All pipe fittings (Water Contacts) are of made from SS-316 material.
• Gear Box and Motor for Main Machine and Infeed Conveyor.
• Emergency Switch on Control Panel & Outfeed.
• Outfeed can connect directly to Sterilizing Tunnel or can collect it in the trays.
• Output : Upto 120 VPM (Depends upon Vial Size)
• Push Button Based operating Controls.

• Main Motor Overload – Machine Stop
• Infeed Lifter Jam – Machine Stop
• Emergency Stop (Both End) – Machine Stop
• Outfeed Lifter Jam – Machine Stop
• Outfeed Pusher Jam – Machine Stop
• Outfeed Prism Jam – Machine Stop
• Re-Circulation Water Level Low – Light Indicate/Machine Stop
• DM Water Level Low – Light Indicate/Machine Stop
• WFI Water Level Low – Light Indicate/Machine Stop

• Changeover of Vial Sizes (2ml Vials – 13mm Neck Dia)

• Complete Channel (40 Nos.) with its vial holder cup (400 Nos.) fitted.

• 1st WASH COMPRESSED AIR
• 2nd WASH RE-CIRCULATED WATER – DRAIN
• 3rd WASH RE-CIRCULATED WATER – DRAIN
• 4th WASH COMPRESSED AIR
• 5th WASH FRESH DM WATER – COLLECT IN RECIRCULATION TANK
• 6th WASH COMPRESSED AIR
• 7th WASH FRESH DM WATER – COLLECT IN RECIRCULATION TANK
• 8th WASH COMPRESSED AIR
• 9th WASH FRESH W F I WATER – COLLECT IN RECIRCULATION TANK
• 10th WASH COMPRESSED AIR

2nd WASH RE-CIRCULATEDWATER

7th WASH FRESH DM WATER

• Washing Sequence having flexibility.
• All Wash Media is passed through its individual and separate spray pipes & Nozzles
• Number of Cups / Row : 10 Nos. Cups / Row
• Number of Channel : 40 Nos.
• Total Number of Cups : 400 Cups / Machine
• 10 Inner Washing Spray Pipes & 2 Outer Washing Spray Pipes
• 100 Inner Washing Nozzles & 20 Outer washing Nozzles

• PLC with HMI Touch Screen (Delta Make)Safety & Interlocks
• Three Level Access (Operator, Supervisor & Maintenance Mode)
• All Interlocks with Buzzer / Display in HMI Touch Screen.
• Main Motor Overload.
• Infeed Lifter Jam
• Emergency Stop (Both End)
• Outfeed Lifter Jam
• Outfeed Pusher Jam
• Outfeed Prism Jam
• Jog / Inching through HMI
• Re-Circulation Water Level Low
• DM Water Level Low
• FI Water Level Low

Pressure Transmitter for All Wash Media [If PLC Based Machine] :

• Re-Circulation Water Pressure Low – machine stop
• o DM Water Pressure Low – machine stop
• o WFI Water Pressure Low – machine stop
• o Compressed Air Pressure Low – machine stop

• Machine frame structure SS-304
• Door Set SS-304
• Control Panel SS-304
• All Water Contact Parts SS-316 HDPE, Food Grade Material
• Infeed Inbuilt Conveyor SS-304 Wiremesh
• Pocket Drive Chain SS-304
• Vial Holder Pocket / Cups HDPE – Food Grade Material
• Flexible Pipe Silicon – Food Grade Material
• Pressure Gauge SS. Glycerin Filled
• All Shafts SS-304
• Pumps Contact Parts in SS-316
• Filter Housing SS-316
• Tanks 3 Nos. SS-316 – 50 Ltrs. Each.
• 14. All Pipe Fittings SS. Sanitary Type

• All contactor and relay Telemechanic / Schneider
• Limit Switch Teknic / BCH / Schneider
• Pumps CNP
• Pressure Gauge Shreeji
• Main Gear Box & Motor Bonvario
• Conveyor Gear Box & Motor Bonvario
• Solenoid Valve Rotex
• A.C. Drive Delta
• PLC & HMI Delta (Optional)

• 1 Power Total : 5 HP, 3 Phase, 50 Hz.(1 HP for Each Pump, 1 For Machine, 0.25 HP for Conveyor)
• 2 Compressed Air 35 to 45 CFM at 4 Kg/Cm2 to be provided at Site from Utility.